Precision Injection Mold Making & Rapid Tooling Services
In-house custom mold manufacturer accelerating your hardware launch. From 10-day rapid MUD tooling for pilot runs to high-tolerance production molds built to run for hundreds of thousands of cycles.
De-Risking Hardware Launches for Startups & SMEs
Conventional mold shops are built for conventional orders — 4-to-8-week lead times and multi-cavity tooling quotes that assume you already know your production volume. That math doesn’t work for a team that’s still validating a design.
- 4–8 week lead times before a single sample
- Multi-cavity production tooling quoted regardless of your real volume
- High upfront tooling cost before the design is even validated
- Limited path from pilot run to scaled production
- Standardized MUD tooling framework cuts mold cost by roughly 30%
- First T1 samples in as fast as 10 days
- Built for the 1-to-1,000-unit validation stage, not just big batches
- A direct, seamless path into larger-scale production tooling once your design is proven
Custom Tooling Solutions Scaled to Your Project
Two tooling paths cover nearly every stage of a hardware program, from first validation to full-scale production.
Rapid Tooling & MUD Molds
Built on a standardized mold base for fast turnaround, sized for pilot runs, design validation, and functional testing before you commit to production tooling.
Explore Rapid Tooling →
Production Injection Molds
Hardened tool steel and high-cavitation layouts built for long production runs, where mold life and dimensional repeatability matter over hundreds of thousands of shots.
Explore Production Molds →State-of-the-Art In-House Tooling Facilities
Every mold is cut, finished, and fitted under our own roof — no subcontracted tooling shop in the middle of your timeline.
High-Speed CNC Machining
Used for both rough and high-finish machining of cores and cavities, holding tolerances to ±0.01mm on critical features before any hand-fitting begins.
Mirror EDM (Spark Erosion)
Reserved for deep, complex cavities and fine rib details that conventional cutting can’t reach cleanly, and for the mirror-grade surface finish cosmetic parts require.
Wire EDM
Used for high-precision insert holes and complex profile cuts where a milled tolerance simply isn’t tight enough.
Premium Tool Steels for Optimal Mold Life
| Use Case | Steel Grade | Why We Use It |
|---|---|---|
| Rapid / Low-Volume Tooling | P20 Alumec 89 | Fast to machine, lower cost, built for quick design iteration |
| High-Polish / Cosmetic Parts | NAK80 S136 | Pre-hardened, corrosion-resistant, holds a mirror finish for gloss consumer electronics and AR/VR housings |
| High-Wear / Glass-Filled Resins | H13 SKD61 | Fully hardened for abrasive glass-filled materials and demanding industrial-duty cycles |
From 3D CAD to T1 Samples in 4 Steps
DFM & Mold Flow Analysis
A free, detailed DFM report covering draft angles, wall thickness, and gate placement recommendations — before any steel is cut.
3D Mold Design
Full 3D mold structure design, reviewed and confirmed with you before machining begins.
In-House Machining & Fitting
CNC and EDM work happens under one roof, followed by hand-fitting to bring every mating surface to spec.
T1 Trial & Dimensional Report
First trial shots are run and measured against your drawing, with a full first-article inspection (FAI) report delivered alongside the samples.
Your Tooling Investment, Fully Protected
See our breakdown of what actually drives mold cost for the full picture of what you’re protecting.
Strict NDA Protocols
Your design data is isolated and protected under a confidentiality agreement from the first CAD upload — before any engineer reviews the file.
Mold Ownership
Once your tooling is paid in full, the mold is 100% yours — no ambiguity about who owns it if you ever choose to move production elsewhere.
Lifetime Maintenance
For molds that stay with us for production, routine maintenance and upkeep are included for free — no surprise repair invoices over the mold’s working life.